2026-03-31
Project Overview
A leading luxury auto collision repair center in Dubai, UAE, approached CoatTech to upgrade their existing painting facilities. They needed a high-efficiency solution capable of handling large commercial vehicles and luxury SUVs while maximizing worker safety and operational throughput.
The Challenge
The client faced two main challenges:
1.The need for an oversized, perfectly controlled environment to ensure flawless, dust-free finishes in a region known for high ambient temperatures and dust.
2.The requirement for a safe, ergonomic method for painters to access the upper sections of tall vehicles without relying on unstable scaffolding or ladders.
The CoatTech Solution
After evaluating the client's workshop layout, CoatTech’s engineering team designed and manufactured a comprehensive intelligent coating system. We provided an oversized Custom Downdraft Spray Booth paired with an integrated 3-Axis Pneumatic Paint Booth Man Lift.
The downdraft airflow ensures rapid overspray removal, while the 3D man lift allows operators to glide effortlessly along the X, Y, and Z axes inside the booth, dramatically reducing fatigue and prep time.
Technical Specifications
| Parameter | Specification |
| Equipment Type | Custom Downdraft Spray Booth with Integrated 3D Man Lift |
| External Dimensions (L×W×H) | 9000mm × 4000mm × 4200mm |
| Internal Dimensions (L×W×H) | 8850mm × 3900mm × 3500mm |
| Air Circulation System | 2 × 7.5kW Intake Turbo Fans, 1 × 11kW Exhaust Turbo Fan |
| Heating System | RIELLO G20 Diesel Burner (Max Baking Temp: 80°C) |
| Filtration System | Multi-layer: Pre-filter, High-efficiency Ceiling Filter (EN779), Floor Paint-Stop Filter |
| Man Lift Load Capacity | 200 kg (Accommodates operator + tools) |
| Man Lift Travel Range | X-Axis: 8000mm, Y-Axis: 3000mm, Z-Axis: 3200mm |
| Power Source for Lift | 100% Pneumatic (Explosion-proof and safe for paint environments) |
| Control System | Centralized PLC Touch Screen Control Panel |
The Result Following the installation and commissioning by CoatTech's remote technical support team, the client reported a 35% increase in painting efficiency.
The high-performance heating system significantly reduced curing times, and the man lift eliminated previous safety hazards, ensuring consistent, high-quality finishes on every vehicle.