Case Study: 8x5 Modular Blasting & Spray Booth Solution for Heavy Pipe Coating Project
Project Location: MalaysiaIndustry: Industrial Pipe & Surface CoatingKey Solutions: Integrated Blast Room, Industrial Painting Booth, 20m High Exhaust Stack System
Workpiece Handled: Steel Pipes (up to 6m length)
1. Project Background & Customer Requirements
A leading industrial company in Malaysia reached out to us with a specialized layout requirement for their site expansion. The client needed a compact, efficient, and environmentally compliant surface preparation and protective coating line within a 12x12 meter workshop footprint.
Key Challenges & Specifications:
1.Footprint Constraints: Both the abrasive blasting booth and the paint spray booth needed to fit side-by-side within a restricted 12*12 meter plant layout.
2.Workpiece Dimensions: Designed to handle heavy steel pipes up to 6 meter
3.Environmental Compliance: A customized 20 meter height exhaust chimney/stack was required to meet local Malaysian Department of Environment (DOE) air emission regulations.
2. Our Customized Engineering Solution
Based on the preliminary site sketch and technical parameters, our engineering team provided an optimized dual-booth layout:
A Heavy-Duty Abrasive Blasting Booth (8x5x4meter)
Enclosure: Heavy-duty insulated panels lined with wear-resistant rubber sheets.
Abrasive Recovery Options: Mechanical/pneumatic recovery system designed to efficiently handle steel grit and alumina, reducing manual labor.
Dust Collection: High-efficiency reverse-pulse cartridge filter system ensuring clear visibility during operation.
B. Industrial Spray Painting Booth (8x5x4meter)
Airflow Design: Downward/cross-draft airflow system ensuring uniform paint mist filtration.
Exhaust & Filtration: Multi-stage dry filtration paired with a 20meter structural exhaust stack for high-altitude emission compliance.
Handling System: Tailored floor guide/rail cart system for easy loading and unloading of 6m heavy steel pipes.
3. Technical Specifications Table
| Parameter |
Abrasive Blasting Booth |
Spray Painting Booth |
| External Dimensions |
8m(L)x 5m(W)x4m(H) |
8m(L)x 5m(W)x4m(H) |
| Layout Footprint |
Integration
12m X 12m Total Workshop |
Integration
12m X 12m Total Workshop |
| Exhaust Stack Height |
Standard Dust Filtration |
20M Vertical Chimney |
| Main Application |
Rust Removal, Surface Roughing |
Protective Coating, Anti-Corrosion Spraying |
| Compliance |
Dust Emission Standards |
Local DOE VOC Emission Standards |
4. Frequently Asked Questions (FAQ)
Q: How do you design spray booths to comply with Malaysian DOE environmental standards?
A: We integrate customized multi-stage dry arrestor filters/activated carbon systems along with extended vertical exhaust chimneys to meet local air purity and emission height mandates
.
Q: Can an 8*5 M booth fit a 6 M long steel pipe comfortably?
A: Yes! An 8*5 M booth length allows a 1m clearance buffer at both ends, giving operators enough room to maneuver spray equipment or operate automatic rotators for pipe coating.
Need a Custom Blasting & Spraying Layout for Your Workshop?
Whether you have a hand-drawn sketch or complete architectural blueprints, our engineering team can turn your site dimensions into an efficient, compliant surface treatment line.
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