Application: | Metallic Products | Control Method: | LC + Touch Screen |
---|---|---|---|
Machine Type: | Spray Booth, Conveyor System, Curing Oven | After-Sales Service: | Online Support/ Field Installation, Commissioning And Training |
Type: | Automatic Spray Painting Coating Line | Spray Painting Process: | Automated Spray Painting |
Suitable For: | Automotive, Product Components, Helmets And Similar Items | ||
Highlight: | Automatic Spray Painting Line,Fully-Automated Spray Painting Line,Industrial Spray Painting Line |
I. System Positioning
Replaces manual coating operations, enabling fully unmanned surface treatment-spraying-curing-inspection processes. Delivers high-precision, efficient, and eco-friendly surface solutions for automotive, appliance, and machinery manufacturing.
II. Core Process Flow
Stage | Function | Key Technologies |
---|---|---|
1. Loading & Pre-treatment | Automated part identification, dust/static removal | RFID tracking · Ionized air cleaning |
2. Pre-treatment | Degreasing/Phosphating/Rinsing/Drying (enhance adhesion) | Closed-loop chemical control · Tunnel spray/immersion |
3. Automated Spraying | Robotic precision coating (primer/color/clear) | 6-axis robots · Electrostatic rotary bell (30%+ paint savings) · Smart color change (≤10 sec) |
4. Flash-off | Solvent evaporation (prevent blistering) | ±1°C temp/humidity control |
5. Curing | High-temperature film curing (80-180°C) | Multi-zone IR/convection ovens · Waste heat recovery (20%+ energy saving) |
6. Cooling & QC | Forced cooling · AI defect inspection | Machine vision (runs/sags/color deviation) · Laser thickness gauge |
III. Smart Core Technology
Dynamic parameter optimization: Real-time adjustment of spray pressure/flow (responsive to ambient temp/humidity)
IV. Key Performance Advantages
Indicator | Traditional Line | Automated Line |
---|---|---|
Coating Uniformity | >15% human error | <3% robotic accuracy |
VOC Emissions | Non-compliant | 99% RTO purification |
Total Cost | 40%+ labor cost | 3-year ROI (paint/labor savings) |
Daily Output | Limited by shifts | 24/7 continuous production |
V. Industry Applications
Heavy Machinery: Anti-corrosion coating for excavators/cranes (1000h+ salt spray test)
Consumer Electronics: UV coating for smartphone casings (cleanroom-grade)
Furniture: Distressed wood effects (multi-texture program library)
VI. Implementation Requirements
Space: Linear layout ≥80m (or U-shaped compact design)
Energy: ≥500kW power + natural gas supply (curing ovens)
Maintenance: IoT remote diagnostics + robotic arm calibration
VII. Industry Trends
Greener Processes: Waterborne/powder coating retrofits
Modular Design: Scalable line segments for capacity needs
Terminology Alignment
Flash-off (SAE J1545 standard)
Phosphating (ASTM B201 process)
Electrostatic Rotary Bell (Gema equipment terminology)
Technical Conventions
Temperature ranges use 80-180°C (not "℃")
Measurements: ±1°C (not "±1℃")
Regulatory Compliance
VOC treatment: RTO (Regenerative Thermal Oxidizer) - EPA Method 25A
Salt spray test: 1000h+ per ASTM B117
Industry-Specific Phrasing
Distressed Effects (furniture industry term)
Cleanroom-grade (SEMI F1 standard)