| Warranty: | 1 Year | Control System: | PLC |
|---|---|---|---|
| Material: | Steel | Conveyor Load Capacity: | Up To 500kg |
| Conveyor Speed: | Adjustable | Coating Color: | Customizable |
| Heating Method: | Electric/ Gas/ Infrared | Power Supply: | AC 380V/50Hz |
| Type: | Continuous Coating Line | Conveyor Type: | Overhead Conveyor |
| Cooling Method: | Air/ Water | Heating Temperature: | Adjustable |
| Cooling Time: | Adjustable | Coating Type: | Powder Coating |
| Highlight: | Automatic UV roller coating line,High-speed panel curing system,Precision flat panel finishing |
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Technical Overview: This fully automated line is engineered for the rapid, high-quality finishing of flat substrates. It replaces manual spraying with precision reverse-roller coating technology, achieving near 100% material utilization (zero waste). The integrated high-intensity UV curing tunnel ensures instant drying, allowing products to be packed immediately off the line.
The Integrated Process & Features:
Surface Preparation (Dust Cleaning):
Double-roller nylon brush machine with strong air knives removes all sawdust and contaminants from substrate pores to ensure a defect-free finish.
Precision Roller Coater (Single/Double Head):
Metering System: Utilizes a separate "Doctor Roller" (steel) and "Application Roller" (rubber) with precise gap adjustment to control coating thickness down to micron levels (typically 10g–30g/m²).
Material Efficiency: Coating material is continuously circulated; unused material is returned to the tank, eliminating waste.
UV Curing Tunnel:
Lamp Technology: Equipped with high-power Mercury Vapor or Gallium doped UV lamps (80W/cm – 120W/cm). Gallium lamps are used for deeper curing of pigmented coatings.
Temperature Control: Integrated cooling fans and optimized reflectors prevent heat buildup, allowing curing of heat-sensitive substrates like PVC or thin wood veneers.
Technical Specifications Table (Standard 1300mm Width Line):
| Parameter | Specification Details |
| Max Working Width | 1300 mm (Other widths: 600mm, 1950mm) |
| Working Thickness | 2mm – 80mm (Automatic Thickness Adjustment) |
| Min Working Length | 300 mm |
| Process Speed | 5 – 20 m/min (Adjustable via VFD) |
| Roller Coater Type | Reverse Roller Coating (Single or Double Head options) |
| Application Roller | Laser Engraved EPDM/PU Rubber (Shore hardness optional) |
| UV Lamp Power | 2 – 3 Lamps × 9KW (Mercury/Gallium options) |
| Total Installed Power | Approx. 35 KW (depending on configuration) |
| Control Interface | PLC Touch Screen + Button Controls |
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Water Filtration is an environmental protection equipment used for waste paint exhaust gas treatment. It is
mainly used for spray painting exhaust gas treatment in spray painting assembly line workshops in various
industries. It has the advantages of simple operation, stable use and safety.