Overhead Conveyor Coating Line designed to eliminate manual handling maximize throughput and ensure consistent powder coating

Overview:

The CoatTech Full-Automatic Overhead Conveyor Line is a closed-loop system designed for high-volume manufacturing. This system integrates surface preparation, moisture drying, powder application, and high-temperature curing into a single continuous process. It eliminates manual handling, maximizes throughput, and ensures consistent coating quality for complex workpieces.

Core Features:

• Continuous Production: The QXG-Series suspension chain conveyor runs continuously, allowing for seamless loading and unloading without stopping the line.

• Intelligent Control: Operated via a central PLC touch screen (Siemens/Mitsubishi) with VFD speed control ($0-5$ m/min adjustable).

• High-Efficiency Recovery: Equipped with a Mono-Cyclone + After-filter recovery system, achieving a powder recovery rate of 98%+ and enabling color changes in under 15 minutes.

• Energy Efficiency: The curing tunnel utilizes a unique "air return" design and high-density rock wool insulation to minimize heat loss.

Technical Specifications:

• Conveyor Model: Heavy Duty QXG-250 or Standard QXG-150 (Customized to workpiece weight).

• Drive Unit: Frequency conversion speed regulation; Safety overload protection included.

• Spray Gun System: Automatic Reciprocators with multi-axis movement; includes auto-guns and manual touch-up stations.

• Heating Source: Natural Gas (Riello Burner), LPG, or Electric Infrared.

• Curing Temp: Adjustable $180^circtext{C} - 220^circtext{C}$ (Max $250^circtext{C}$).

Applications:

Automotive parts, aluminum profiles, home appliances (white goods), metal fencing, and racking systems.

Technical Specifications Table (Typical Line Configuration):