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Custom Automatic Powder Coating Line with Overhead Conveyor System | CoatTech Case Study

MOQ: 1
Price: USD2000-USD10000/SET
Standard Packaging: With regular Film and Carton
Delivery Period: 15 DAYS After Deposit
Payment Method: T/T
Supply Capacity: 500SET/MONTH
Detail Information
Product Description
Detail Information
Place of Origin
China
Brand Name
CoatTech
Certification
CE
Model Number
OCCL-7
Control Sytem::
Switch Style Or PLC Touch Screen Control
Color::
White Or Other Option
Application::
Metallic Products
Coating:
10-50um
Dimention::
As Require
Spray Method:
Air Spraying
Cooling Time:
Adjustable
Curing Method:
Hot Air Circulation
Dimention:
As Require
Application:
Surface Coating Of Various Products
Coatingmethod:
Spray / Dip / Electrostatic
Control System:
PLC
Productname:
Overhead Conveyor Coating Line
Coating Color:
Customizable
Color:
White Or Other Option
Temperaturerange:
Ambient To 250°C
Conveyor Load Capacity:
Up To 500kg
Heating Method:
Electric/ Gas/ Infrared
Type:
Conveyor Coating System
Controlsystem:
PLC Control With Touchscreen Interface
Product Description

1.Custom Automatic Powder Coating Line with Overhead Conveyor System | CoatTech Case Study


Explore CoatTech's custom automatic powder coating line designed for high-efficiency industrial painting. Featuring advanced conveyor systems and cyclone recovery. Contact us for custom coating solutions.


Elevating Production: Custom Automatic Powder Coating Solution for RFL, Bangladesh


At CoatTech Intelligent Equipment, we understand that every manufacturing facility has unique spatial and production requirements. Recently, our engineering team designed and deployed a highly optimized, fully automatic powder coating line for a major manufacturing project for the RFL group in Bangladesh.


This 3D layout demonstrates our commitment to maximizing floor space while delivering uninterrupted, high-quality finishing.


2.⚙️ System Highlights & Engineering Rationality
The core of this custom design revolves around a highly efficient and continuous material flow, carefully engineered to reduce manual handling and increase daily output:


1.Optimized Overhead Conveyor Line: The yellow track system acts as the main artery of the plant. We designed the conveyor route to seamlessly connect the Loading Station, the automatic powder coating booth, the curing oven, and the Unloading/Cooling Zone. This continuous loop minimizes bottlenecks and ensures a steady production pace.


2.Enclosed Clean Room Environment: To guarantee a flawless finish, the primary coating area is enclosed in a transparent, dust-free cabin. This prevents external contaminants from affecting the powder adhesion.


3.Advanced Cyclone Recovery System: Positioned centrally, the high-efficiency cyclone separator and filter system capture oversprayed powder. This not only keeps the workspace clean but also recycles up to 98% of the powder, significantly reducing material costs for our clients.


4.Smart Layout & Ergonomics: As shown in the design, dedicated areas with pallets and hydraulic pallet trucks are strategically placed at the loading and unloading zones. This ergonomic layout reduces worker fatigue and speeds up the transfer of coated parts to the warehouse.


3.Main Technical Table

Main System Area Parameter Item Specification / Value Unit
System Overview System Type Custom-Designed Automatic Powder Coating Line -

Processing Capacity Approx. 120-180 crates per hour (variable) Crates/hr

Max. Workpiece Size (L) 600 x (W) 400 x (H) 800 (Typical crate) mm

Max. Workpiece Weight 25 kg per hanger

Est. Total Footprint (L) 18,000 x (W) 6,500 x (H) 4,500 mm

Total System Power Approx. 90 (at peak load, electric oven option) kW
Conveyor System Conveyor Type Heavy-Duty Overhead Chain Conveyor -

Chain Drive Type Variable Frequency Drive (VFD) for Speed Control -

Hanger Pitch 600 (can be adjusted) mm

Conveyor Speed 0.8 - 1.8 (variable range) m/min
Coating Booth Booth Material Aluminum Extrusion Frame & 10mm Tempered Glass -

Automation System 6-Axis Robotic Reciprocator with 8x Auto-Guns -

Lighting Level ≥800 Lux

Airflow Volume Approx. 14,000 m³/h
Recovery System Recovery Method High-Efficiency Multi-Stage Cyclone + After-Filter -

Recovery Rate ≥97.5% -

Hopper Capacity Approx. 200 (for fresh and recycled powder) Liters
Curing Oven Oven Type Enclosed Air-Recirculation Tunnel Oven -

Heating Source Electric (Optional Gas/Oil Burner) -

Temperature Range Ambient - 220 (Working 180-200) °C

Temperature Uniformity ±5 °C

Heating Power 65 (Electric option) kW
Control & HSE Main Controller Siemens PLC with 10" Touch HMI -

Security Features Interlock doors, Multiple Emergency Stops, Load Cell -

Integrated HSE Visible Fire Suppression Nozzles, On-Platform First-Aid Kit -

Custom Automatic Powder Coating Line with Overhead Conveyor System | CoatTech Case Study 0



Tags: 

custom overhead conveyor coating line,  

1ph overhead conveyor system,  

motor line tech coating solutions

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Products
PRODUCTS DETAILS
Products

Spray Booth

Paint Booth Man Lift

Pre Station

Overhead Conveyor Coating Line

Roller Coating Line

Smart Painting Line

Big Size Spray Booth

Mobile Container Spray Booth

Floor Rail Coating Line

Retractable Tent

Paint Mixing Room

Filtering Equipment

Filter Consumables
name
  • name
  • name
Custom Automatic Powder Coating Line with Overhead Conveyor System | CoatTech Case Study
MOQ: 1
Price: USD2000-USD10000/SET
Standard Packaging: With regular Film and Carton
Delivery Period: 15 DAYS After Deposit
Payment Method: T/T
Supply Capacity: 500SET/MONTH
Detail Information
Product Description
Detail Information
Place of Origin
China
Brand Name
CoatTech
Certification
CE
Model Number
OCCL-7
Control Sytem::
Switch Style Or PLC Touch Screen Control
Color::
White Or Other Option
Application::
Metallic Products
Coating:
10-50um
Dimention::
As Require
Spray Method:
Air Spraying
Cooling Time:
Adjustable
Curing Method:
Hot Air Circulation
Dimention:
As Require
Application:
Surface Coating Of Various Products
Coatingmethod:
Spray / Dip / Electrostatic
Control System:
PLC
Productname:
Overhead Conveyor Coating Line
Coating Color:
Customizable
Color:
White Or Other Option
Temperaturerange:
Ambient To 250°C
Conveyor Load Capacity:
Up To 500kg
Heating Method:
Electric/ Gas/ Infrared
Type:
Conveyor Coating System
Controlsystem:
PLC Control With Touchscreen Interface
Minimum Order Quantity:
1
Price:
USD2000-USD10000/SET
Packaging Details:
With regular Film and Carton
Delivery Time:
15 DAYS After Deposit
Payment Terms:
T/T
Supply Ability:
500SET/MONTH
Product Description

1.Custom Automatic Powder Coating Line with Overhead Conveyor System | CoatTech Case Study


Explore CoatTech's custom automatic powder coating line designed for high-efficiency industrial painting. Featuring advanced conveyor systems and cyclone recovery. Contact us for custom coating solutions.


Elevating Production: Custom Automatic Powder Coating Solution for RFL, Bangladesh


At CoatTech Intelligent Equipment, we understand that every manufacturing facility has unique spatial and production requirements. Recently, our engineering team designed and deployed a highly optimized, fully automatic powder coating line for a major manufacturing project for the RFL group in Bangladesh.


This 3D layout demonstrates our commitment to maximizing floor space while delivering uninterrupted, high-quality finishing.


2.⚙️ System Highlights & Engineering Rationality
The core of this custom design revolves around a highly efficient and continuous material flow, carefully engineered to reduce manual handling and increase daily output:


1.Optimized Overhead Conveyor Line: The yellow track system acts as the main artery of the plant. We designed the conveyor route to seamlessly connect the Loading Station, the automatic powder coating booth, the curing oven, and the Unloading/Cooling Zone. This continuous loop minimizes bottlenecks and ensures a steady production pace.


2.Enclosed Clean Room Environment: To guarantee a flawless finish, the primary coating area is enclosed in a transparent, dust-free cabin. This prevents external contaminants from affecting the powder adhesion.


3.Advanced Cyclone Recovery System: Positioned centrally, the high-efficiency cyclone separator and filter system capture oversprayed powder. This not only keeps the workspace clean but also recycles up to 98% of the powder, significantly reducing material costs for our clients.


4.Smart Layout & Ergonomics: As shown in the design, dedicated areas with pallets and hydraulic pallet trucks are strategically placed at the loading and unloading zones. This ergonomic layout reduces worker fatigue and speeds up the transfer of coated parts to the warehouse.


3.Main Technical Table

Main System Area Parameter Item Specification / Value Unit
System Overview System Type Custom-Designed Automatic Powder Coating Line -

Processing Capacity Approx. 120-180 crates per hour (variable) Crates/hr

Max. Workpiece Size (L) 600 x (W) 400 x (H) 800 (Typical crate) mm

Max. Workpiece Weight 25 kg per hanger

Est. Total Footprint (L) 18,000 x (W) 6,500 x (H) 4,500 mm

Total System Power Approx. 90 (at peak load, electric oven option) kW
Conveyor System Conveyor Type Heavy-Duty Overhead Chain Conveyor -

Chain Drive Type Variable Frequency Drive (VFD) for Speed Control -

Hanger Pitch 600 (can be adjusted) mm

Conveyor Speed 0.8 - 1.8 (variable range) m/min
Coating Booth Booth Material Aluminum Extrusion Frame & 10mm Tempered Glass -

Automation System 6-Axis Robotic Reciprocator with 8x Auto-Guns -

Lighting Level ≥800 Lux

Airflow Volume Approx. 14,000 m³/h
Recovery System Recovery Method High-Efficiency Multi-Stage Cyclone + After-Filter -

Recovery Rate ≥97.5% -

Hopper Capacity Approx. 200 (for fresh and recycled powder) Liters
Curing Oven Oven Type Enclosed Air-Recirculation Tunnel Oven -

Heating Source Electric (Optional Gas/Oil Burner) -

Temperature Range Ambient - 220 (Working 180-200) °C

Temperature Uniformity ±5 °C

Heating Power 65 (Electric option) kW
Control & HSE Main Controller Siemens PLC with 10" Touch HMI -

Security Features Interlock doors, Multiple Emergency Stops, Load Cell -

Integrated HSE Visible Fire Suppression Nozzles, On-Platform First-Aid Kit -

Custom Automatic Powder Coating Line with Overhead Conveyor System | CoatTech Case Study 0



Tags: 

custom overhead conveyor coating line,

1ph overhead conveyor system,

motor line tech coating solutions

CoatTech Intelligent Equipment(Guangzhou) CO.,LTD
No. 7 West Station South Road,Kechuang Yunzhihui, C Floor (Whole Floor),Shishan Town, Nanhai District, Foshan, China
Tel: +86 189 8118 9424
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