water curtain spray booth

Smart Painting Line
June 04, 2025
Category Connection: Smart Painting Line
Brief: In this video, we provide an in-depth walkthrough of the CT-AeroGuard, an ISO-Class Certified Controlled Environment Cleanroom Coating Facility. You will see how this advanced system maintains precise temperature, humidity, and particulate control for coating critical aerospace components like turbine blades and fuselage parts. Learn about its automated stages, from pre-treatment and robotic spraying to AI-powered quality inspection, ensuring flawless results where failure is not an option.
Related Product Features:
  • Maintains a strict ISO Class 7 / Class 8 cleanroom environment for coating critical aerospace and aviation components.
  • Features precision HVAC with ±1°C temperature control and desiccant dehumidification for ±3% RH humidity control.
  • Utilizes 6-axis robots and electrostatic rotary bell technology for precision coating, achieving over 30% paint savings.
  • Includes smart color change systems that complete transitions in 10 seconds or less for efficient production.
  • Employs multi-zone IR/convection ovens for high-temperature curing from 80-180°C with waste heat recovery for over 20% energy saving.
  • Integrates AI defect inspection with machine vision to detect runs, sags, and color deviations, ensuring coating uniformity under 3%.
  • Uses a regenerative thermal oxidizer (RTO) for 99% VOC purification, ensuring compliance with environmental standards.
  • Designed for 24/7 continuous production with IoT remote diagnostics and robotic arm calibration for minimal downtime.
FAQs:
  • What cleanroom standards does the CT-AeroGuard facility comply with?
    The CT-AeroGuard operates as a strict ISO-certified cleanroom, meeting ISO Class 7 / Class 8 standards (Fed Std 209E), and is AS9100 / NADCAP ready for aerospace and aviation applications.
  • How does the automated spraying process improve coating efficiency and quality?
    The automated spraying uses 6-axis robots and electrostatic rotary bell technology, which provides over 30% paint savings and ensures coating uniformity with less than 3% robotic accuracy, far surpassing traditional methods prone to human error.
  • What are the energy and environmental benefits of this coating facility?
    The facility incorporates waste heat recovery in its curing ovens for over 20% energy savings and uses a regenerative thermal oxidizer (RTO) to achieve 99% VOC purification, making it compliant with stringent environmental regulations.
  • Can the CT-AeroGuard handle different coating applications beyond aerospace?
    Yes, the facility is versatile and suitable for heavy machinery anti-corrosion coatings, consumer electronics UV coatings in cleanroom-grade environments, and furniture multi-texture effects, supported by a dynamic parameter optimization system.